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Putting Out Your Own Vinyl

by Kristin Thomson and Jenny Toomey
Simple Machines Records


This paper is an excerpt from Simple Machines' fine publication, An Introductory Guide to Putting Out Records, Cassettes and CDs. More info about the Guide can be found at the bottom of this paper.


Manufacturing the actual record is a five part process:

As with nearly anything, there are many ways to accomplish these five steps; the smart label seeks the cheapest route to her/his ideal record, as (hopefully) he or she clearly realizes the distinct possibility of losing her/his shirt on this and doesn't wish to jeopardize future releases and current friendships with dumb business moves.

There are a good dozen pressing plants/services in the U.S. (not to mention foreign companies), and a majority offer package deals, i.e. you provide the tapes, cover art, label information and cash, and they provide the you with sale-ready records. But you pay a price for this convenience. When you opt for a package deal, you are leaving the important choices about who is going to master your records and how the packaging will finally look in the hands of strangers. Unless you are willing to compromise the quality of the record and/or packaging, it is best to do it yourself and find the best companies to individually handle the five steps for you. This can delay your records significantly unless you become a pest, calling the slowpokes (whoever they are) every day until they come through for you, but an energetic person can find this fun. Anyway, let's get to it!


Creating a Master

"Mastering" is creating an original record by cutting a wobbling groove into a smooth lacquer disk - a delicate process which can be easily screwed up. Although many record plants offer mastering service as part of a package deal, there are a few places or people which specialize in mastering, like Masterworks or The Cutting Room (Sadly, one of our favorites - KDisc - went out of business Jan 1995). Leaving this step to the pros means that you won't have to worry about the engineers sitting around, swilling beers and mastering your record in their garage on equipment they picked up at the Saturday swap meet. It also means that if they do screw up, they will remaster your record free of charge.

Mastering prices vary wildly depending on your source tape, the format and length of your record, and the mastering method you choose. Standard methods are analog lacquer mastering from a 1/4", half-track reel of magnetic tape (1/4" is the width of the tape) or a DAT (digital audio tape). For the usual job from a 1/4" tape or a DAT source tape costs anywhere from $75/side down to $35/side for 7" mastering. There are other, more expensive methods of mastering, but we think the prices far exceed the perceptable difference in fidelity. When you send off your master tape, enclose a simple letter for the engineer, including the band name, song titles in the correct order and length of each song. You should also describe any parts on the tape that deserve special mastering attention, but be aware that there's only so much a mastering engineer can correct or improve. They can deal with stuff like "add more high end or mid-range", but they can't "turn up the guitars". We highly recommend that you send a tape that has been equalized and mixed to your satisfaction, because only you and the band know what you want it to sound like, and a mastering engineer may not have the same idea as you about what "loud guitars" means.

You should also pick a catalog or matrix number for your record, and let the mastering and pressing plants know what it is. Certain pressing plants require that the record side's "matrix number" be etched onto the hub; this number consists of a combination of letters and numbers which identifies your record label, the release number, and the side of the record. For example, the 'B' side of Leopard Gecko Records' third release is LG003B. This information also needs to appear on the labels so the pressing plant people can correctly match the labels with their respective sides.

If the quality of your original tape is shaky, or you're putting out a compilation record, where the different songs have been recorded at varying levels, it's probably a good idea to pay for reference acetates. The prices for these range from $110 (KDisc used to charge) to $60 (Masterworks). This will give you an exact replica of the mastering levels to listen to before it's transferred onto the permanent metal plates. Getting acetates assures that if there are any glitches, you'll catch them at the beginning. But you can only play them about eight times before the quality begins to deteriorate, and you shouldn't pick the needle up before each side is completely finished. If in doubt, ask your mastering plant to send you instructions about listening to them, or call us. If you or your band are not picky about the sound quality, more power to you...rock on in your youthful abandon and spend the $110 you save on Fireballs.

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The Processing Process

Once both sides of your record have been mastered, metal "stamper plates" must be formed from them. This is called "processing" or "plating". These stampers are reverse molds of the originals and are used to press your records. Generally, the pressing plant will send your master lacquers to a plating service once they receive them. It may be cheaper for you to work directly with the processing engineers, but it may also be more of a hassle. Two-step processing (versus one-step or full-who the hell knows what the differences are) costs about $50/side for a 7" or $70/side for a 12". We've always let the record pressing plant take care of this intermediate step and have never been unsatisfied.

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Printing the Record Labels

At roughly the same time you are sending your tapes off to be mastered, you should be sending off artwork for your record labels. Most record pressing plants can have labels printed for you for a reasonable price, but your choices on inks and paper colors are fairly limited. If you want to have cooler-looking labels, your best bet is to ask every label printer you can find for a price sheet and a booklet of sample label designs. We've had labels done through Hamlett, which is just down the street from United in Nashville, TN. It's only slightly cheaper, but he does have a larger selection of stock papers and ink colors. Typesetting, layout work, and negatives tend to be expensive at the printers, so you're better off doing your own layouts. Most companies will accept a paper positive of the artwork, and if it involves two colors, you can do a paper or acetate overlay (more on these terms later). We'd suggest that you put the band's name, song titles, your record company's name and address, copyright information, RPM's and matrix number on at least one of the two labels, but it's your record. Once your label artwork is ready, send the artwork along with a description of the label design(s) and ink color(s) you wish, the name of your pressing plant, your record's matrix number, and your cash to the label printers. Most printing services will require 4-6 days to print your labels, after which they send them to the pressing plant to meet up with your records. One last consideration: if you EVER plan on repressing your record, it'll save you a load of money if you order all your labels at once (the cost of 2000 labels is only a couple of bucks more than 1000).

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Pressing the Vinyl

Now, the most important step: pressing the vinyl. As stated previously, there are many pressing plants in America, and even more overseas, although their numbers are beginning to decrease. Choose your plant based upon its location (shipping costs are killer, so the closer to you, the less in shipping costs), the amount of money you have to blow and what your looking for; if you've got the cash, you can find anything you want SOMEWHERE (picture discs, specially-shaped records, 5"s, 10"s, flexis, 78's, weirdo vinyl colors...). Most plants will press in quantities anywhere from 100 to 50,000, but quantities under 500 are noticeably more expensive. Here's a price breakdown based on an order of 1000 records:

  • 7" on black vinyl -- $.28-$.45 each
    (cheapest we've found is United in Nashville)
  • 7" on color vinyl -- $.36-$.60 each
    (United, Erika, Rainbo, Alberti and Bill Smith have good color selection)
  • 10" on black vinyl -- $.90 each
  • 12" on black vinyl -- $.75 each
  • 12" on color vinyl -- $1.00 each

Here's how to deal with them: First, figure out what you need them to do for you. Note that not all record plants offer the same options, so call them for a price list and order form before sending your order. Enclose a letter with your order to let them know every detail of your project including:

  • who is making your masters (or stampers)
  • who is printing the labels (if it's not the record plant itself)
  • the matrix ID for the project (e.g. LG003)
  • large (50's 45-style) or small (LP-style) center hole
  • format (7", 12", 33 1/3 or 45 rpm)
  • color (if applicable)
  • number of records you want.

You'll have to pay at least 50% of the total cost before the job is done, so be prepared to send a certified check along with your letter. They'll send you 3 or so test pressings of your record so you can listen for mastering/processing defects before pressing the entire run. Test pressings are nice because they let you listen to what your music will sound like on their vinyl. But, if you find anything wrong you will probably have to pay to have your record re-mastered and re-plated if the fuck up is in the mastering or the plating stages and not just the pressing. If you're satisfied with the TP's, phone the plant and (in theory) 10 days later you'll receive your vinyl COD (have your payment ready!). The best advice we can give you is to be patient and but keep calling and checking on your order.....you'll eventually get what you paid for.

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Packaging For Sale

When you receive your records from the pressing plant, all that's left is to package them for sale. Obviously, there are a jillion different packaging schemes, (every one of the Teen Beat Sexual Milkshakes 7" comes with 3D space asteroid glasses, and Steve from Meat Records had his mother sew 20 special edition covers out of the grossest blanket we've ever seen for the Slushpuppies double 7"). Don't be afraid to be creative, but pick a design which suits your budget; a carefully designed well xeroxed/printed sleeve is beautiful all on its own. In general, print 7" sleeves and inserts at local print shops but always ask for estimates! Barefoot Press in Raleigh, NC does amazing work on 7" sleeves and inserts, as well as cassette covers and CD booklets, and they like to use recycled paper. We've also gotten good glued sleeves from Erika and Ross Ellis, but Ross Ellis has a minimum order of 3000. Yuck.

More often than not you have to have 12" jackets made through a pressing plant or specialized printer. For 12" cardboard jackets, Ross Ellis is the best in the business, but check out Erika and other less standard companies listed in the back. Some labels have been more inventive, like Guy Picciotto's snazzy label, Peterbilt sliding their 12" LP's into manila envelopes and the CRASS folks wrapping records in enormous posters, but that's pretty unusual. Most pressing plants will offer to stuff your records into your jackets and shrink-wrap them. As rotten as it is to add to this world's plastic fetish, 12" records travel more safely when shrinkwrapped. But if you're doing a 7" record, save your money and put the records and inserts inside your sleeves yourself. It's also a good idea to enclose 7"s in plastic record protecting bags, which you can purchase for about $27/1000 through Bags Unlimited.

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Storing Records

By the way, records need to be stored properly. Keep them in a fairly cool and dry environment standing upright (as opposed to stacked on top of each other). Shrinkwrap tends to stretch and tighten with temperature changes, which can seriously warp LPs. Be very careful!


Notes:

This paper is an excerpt from Simple Machines Records' publication An Introductory Mechanics Guide to Putting Out Records, Cassettes and CDs. Its widely regarded by the Indie community as one of the most valuable info sources around, and it receives a big huge thumbs up from Outer Sound.

You can find more info from the Guide in other Outer Sound University papers. However, to get a real learnin', we recommend that you check out the whole thing. You can do this in one of two ways:
  1. Outer Sound has posted a handy text-only version of the guide which you can easily print up. Follow the link and hit print!
  2. Of course, a text-only version is pretty boring. To enjoy the wonders of Simple Machines' desktop publishing skills, you can get the print version by sending a check for $4 (what a bargain!) to:
    Simple Machines / P.O. Box 10290 / Arlington, VA 22210-1290

Besides putting out great info for the indie community, Simple Machines also happens to put out quite a few great records by bands like Tsunami, Sea Saw, The Raymond Brake and Danielle Howle.




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